Solid foam concrete mass The PENOBLOC.RU company in Moscow specializes in the production of certified foam blocks, which are in demand in the construction of various structures. We use only high-quality components and equipment in the manufacture of materials, therefore we give a 100% guarantee of the strength of our products.
Certified production of foam blocks is carried out using a special technology, which produces an environmentally friendly, durable and economical building material. When producing foam concrete blocks, constant quality control is carried out at each production stage. Thanks to our company's many years of experience and the use of professional skills, we offer our customers high-quality and effective material in construction.
Main advantages of our products
Sawn foam concrete
blocks Foam concrete blocks are the most popular building material for the construction of walls of low-rise buildings, country houses, cottages and other structures due to the following criteria:
- low cost;
- speed of wall construction;
- strength and durability of the material;
- good heat and sound insulation;
- high degree of fire resistance.
Mass production of foam blocks in our country has reached a completely new level due to the high demand for it. Foam concrete has excellent qualities, in which it is many times superior to brick and aerated concrete, while the material has a lower cost. Foam blocks are durable in use and do not lose their properties and appearance throughout the entire period of operation, that is, the material does not crumble and does not absorb moisture. Thanks to this property, the foam concrete block is not susceptible to corrosion processes and fungus.
Production of luminescent concrete: a profitable business for beginners
Beginning entrepreneurs interested in new technologies should pay attention to the so-called luminous concrete, which is rapidly gaining popularity among consumers in Russia today.
And you can organize your own business in this direction at a minimum cost, since the technology for producing luminescent concrete is simple, you can do without special equipment and renting a spacious workshop.
It's time to start!
Lumobeton is a building material for exterior and interior decoration, which is a decorative stone that glows in the dark. This effect is achieved due to the fact that the products absorb sunlight throughout the day, releasing it at night.
The production of luminescent concrete at home, in addition to the simplicity of the technology, is characterized by some other advantages:
- Low competition in the consumer market.
- High profitability.
- Availability and relatively low cost of raw materials.
Many entrepreneurs started their own business without spending even 100,000 rubles. And these costs pay off in less than 1 season.
Do-it-yourself luminous concrete, if in the future you competently approach the advertising of manufactured products, will be in high demand, which is not at all surprising - the material has many positive qualities:
- strength,
- reliability,
- attractive appearance,
- resistance to negative environmental factors.
Did you like this idea? Then you should start drawing up a business plan, since even a small family business does not cancel the strict elaboration of the project.
Lumobeton manufacturing process
Learning how to make luminous stones with your own hands will not be difficult even for those who have never mixed cement mortar before. The technology itself differs little from that used to produce many other decorative stones.
Before releasing the first batch of products, the entrepreneur will have to work out the composition of the luminescent concrete. Not a single functioning workshop will discover its own “working” recipe, and therefore, without having certain skills and knowledge, you will have to act by trial and error.
The recipe includes the following components:
- quartz sand;
- dyes containing iron oxide;
- luminescent pigments;
- titanium white;
- latex polymers;
- water repellents;
- chemical fibers.
Many dealers today offer ready-made technologies with proven recipes for sale. If you don’t have time to work out the exact mixture ratio, you can use this option. The cost of such a “business package” ranges from 60,000-150,000 rubles.
So, all the components have been purchased. All that remains is to find out how to produce high quality material. The production of glow-in-the-dark stones includes the following steps:
- Accurate dosage and mixing of all components with water.
- Pouring the resulting mixture into special molds.
- Processing molds on a vibrating table.
- Drying products.
- Packaging of finished tiles.
What equipment will be required in the process?
Many craftsmen start their activities without having any equipment at all. But the technical equipment of the workshop will allow not only to produce products of much better quality, but also to significantly reduce the process of their production. Therefore, it still won’t hurt to purchase some special equipment.
The production of luminescent concrete will require the following equipment:
- scales;
- mixer;
- forms;
- vibrating table;
- drying cabinet.
If we take the minimum, then the purchase of equipment will cost ≈120,000 rubles. And you can save a lot if you purchase used devices - for a small home business, its power will be enough to produce small batches of goods.
The dimensions and configuration of the forms have a direct impact on how wide the range of products offered to customers will be.
High-quality molds are quite expensive on the market, and if you want to save money, you can make them yourself. First, a wooden mold of a certain size is prepared.
A purchased polyurethane mixture is poured here, which, after hardening, turns into a full-fledged form.
Over time, having developed a customer base, it is possible to replace semi-automatic equipment for the production of luminous concrete with fully automatic machines that allow the production of larger batches of products. This will take your home business to a completely different level.
Sales of finished products and business profits
At first, production based on our own garage will most likely only work under orders from private clients and small construction firms. It won’t work any other way, since a small workshop with low-productivity equipment will not be able to provide large retail outlets with high-quality products.
It will be difficult to establish cooperation with large buyers, because they prefer to do business with well-known brands. Therefore, the minimum that an entrepreneur will have to do is to officially register his activities.
Landscape designers and interior finishing firms may be interested in the products. But during the period of business formation, we place our main emphasis on private clients.
And in order to convey information about the products produced in the workshop to a potential audience, it is necessary to launch advertising - in newspapers, on the Internet. An excellent option is to organize your own online store.
But here you cannot avoid investing additional funds.
Glowing decorative stones for landscape design cost 500-2000 rubles/m2 on the market. This “range” in price is due to the different shapes and textures of the material - a variety of products can be offered to customers. And the fairly low cost (250-1000 rubles/m2) of luminescent concrete makes this direction highly profitable.
Total: 3 ( 4.67 out of 5) Loading…
Source: https://vseoip.ru/idei-dlya-biznesa/proizvodstvo-lyumobetona.html
Automated process for manufacturing foam blocks
The production of a large number of foam blocks requires specialized automatic equipment that meets high technical requirements and standards, as well as adherence to technology at every stage. This is the basis for ensuring that manufactured products have high levels of quality, strength and durability in operation.
Automatic dosing
When organizing our production of foam blocks, we tried to eliminate human intervention from the process as much as possible, as a result of which ideal conditions were created to speed up the production of products and minimize possible failures. The whole process looks like this:
- to prepare the foam concrete mixture, the components are automatically supplied to the terminal with automatic dosing of each component;
- after thoroughly mixing and pouring the finished mixture into large-sized molds, they are transported to special chambers where the initial maturation of the foam concrete mass occurs while maintaining the desired temperature;
- the finished foam concrete mass is supplied to the receiving line, where it is automatically sawed into separate blocks using special machines;
- After sawing, the foam blocks undergo thermal and humidity treatment in chambers to achieve maximum strength. This is necessary to ensure that all shrinkage processes in the foam concrete mixture take place within the production cycle. In addition, the presence of steaming chambers allows us to produce foam blocks all year round;
- the finished blocks are packed in film, placed on pallets and taken to a warehouse, where they are further stored for 2 weeks.
This technology makes it possible to achieve the greatest strength of the material with maximum dimensional accuracy and a rough rough surface, which avoids the use of various solutions for better “adhesion” of plaster and tile solutions to foam concrete walls. At the same time, the equipment can be quickly reconfigured to fit any block size.
Our company produces foam blocks using high-tech modern equipment, resulting in high quality products.
Equipment for foam concrete.
For more than five years, our company has been producing foam concrete using barotechnology using Belgorodskaya foam concrete equipment. During this time, we have become convinced of the reliability and efficiency of machines and installations manufactured in Belgorod. Now you can order and buy this equipment for foam concrete in the Moscow region, at our enterprise.
By purchasing a mini-plant or a foam concrete mixer, you receive a complete technology for the production of foam concrete (possibly more than one) on jack-up rigs, a whole range of additives already selected for this type of equipment for foam concrete. Moreover, at our pilot production, in the village of Nikulino, Ramensky district, Moscow region (near the city of Bronnitsy), you can see in practice the entire technological cycle of producing foam concrete and molding blocks from it, and receive the necessary recipes and recommendations. We guarantee that the very first cubic meter of foam concrete produced using equipment purchased from us will bring you profit! ATK STROY LLC, together with them, offers equipment for the production of foam concrete and wall blocks from it, machines and machines for vibration casting, vibrocompression, supply, transportation and dosing of inert aggregates, cement and water. All equipment has a 12-18 month warranty.
Foam concrete mixers SPBU-1000M and SPBU-1000M Lux. Installations with a batch volume of 1 m3 of foam concrete and a productivity of up to 50 m3 per shift. Allows you to produce foam concrete with a density of 300 - 1000 kg/m3 using barotechnology. With a little modernization, it is possible to work according to the classical foam generator scheme and the method of dry mineralization of foam. Thanks to the high speed (700 rpm) of the mixing element, maximum homogenization of the mixture and additional saturation of it with air bubbles are achieved. Unlike classic “low-speed” devices, high-speed jack-up rigs allow the use of hydraulic removal ash as a filler (replacing sand by 30% - 50%) from thermal power plants and state district power plants. The SPBU-1000 installation is equipped with two types of working shafts - paddle (“aggressive” mixing) and worm (soft mixing), each of which has its own advantages under certain conditions for the production of foam concrete. In detail... Pressure installation for foam concrete SPBU-500M (SPBU-500M Lux). Available in two configurations, with a worm and a paddle mixing body. A five-hundred-liter foam concrete mixer has less power and productivity than the SPBU-1000, naturally, it is cheaper and more compact. It is very convenient in the production of monolithic foam concrete, with on-site visits. Freely transportable in a regular car trailer (passenger car). Due to its low energy consumption (11 kW), it is indispensable in facilities poorly supplied with electrical power. It is effective when used in production in “several production lines”, for example, when organizing work in several teams, when it is necessary to increase production volumes during the construction season, when traveling “to the monolith” simultaneously to several objects, etc. Molds for foam blocks of 1 m3 and 0.5 m3, produced at our enterprise, are perfectly suited for the operation of SPBU-1000 and SPBU-500 installations. One batch - one form. A very convenient scheme for developing technology in terms of volume and dosage. Details...
The foam concrete mixer SPBU-250M (SPBU-250M Lux) is available in four configurations. Namely, two working shafts (blades or “worm”) and two connection circuits for 380 and 220 Volts. Thanks to its low price and the ability to operate from a 220 V network, this installation, with a batch volume of 250 liters, is in serious demand by private construction teams and self-build summer residents. The slight “growth” of the device makes it possible to load ingredients into the feed hatch directly from the floor in buckets or bags. When using augers to supply sand and cement “from below,” a two-meter long worm is sufficient. Two or three people can easily load and move the unit manually. Maintenance, repair and preventative work on foam concrete mixers can also be carried out without the use of any lifting devices. Among the equipment for foam concrete, Ekostroymaterialy LLC SPBU-250M is a sales leader. Some enterprises purchase 4-6 foam concrete mixers at once to use them at several sites simultaneously. In detail... Foam concrete mixer SPBU-125M (nickname - “shorty”))))). Four models, including 220 V. The volume of the prepared solution is 125 liters. Easy, convenient installation, with minimal energy consumption. In a day it will easily produce 8-10 cubes of foam concrete for molding blocks, pouring floors, interfloor ceilings, attics and roofs. It is clear that it is unlikely that you will be able to make a big “business” out of it, but it is quite possible to start, learn how to make foam concrete, understand what it is and what it is “eaten” with, as well as work out the technology. Moreover, even at a powerful enterprise with a huge volume of production, a small-capacity foam concrete mixer allows you to select and test the mixture recipe, test new additives, and make test pours without interfering with the operation of the main equipment for foam concrete. A process engineer or laboratory manager can always have a mini-apparatus on hand for the production of prototypes. Details...
Screw feeder-doser SPSh-2000(4000). The screw conveyor of dry ingredients and cement ensures dust-free supply of material to the place of use. It is possible to use the conveyor in both pushing and pulling modes of material supply. When connected to an electronic panel, the screw conveyor also performs the function of a dispenser. The length of the auger is selected based on operating conditions, from 2 to 6 meters. Details...
Band conveyer.
Skip hoist SSP-500.
Weight dispenser for bulk solids SVDA - 1100.
Vibrating screen SPP. Designed for fractionating sand and other dry fillers by sifting through a vibrating sieve with the required mesh size. Allows you to sift out large (depending on the selected sieve) fractions of the concrete (foam concrete) mixture filler that can harm the operation of dosing and mixing equipment. The vibrating screen is equipped with a transformer for operation from a 42 V network.
Details...
Vibrating mill MV-5 (20, 60, 100, 200, 400 - according to the volume of the grinding chamber). Provides intensive fine grinding of dry ingredients such as cement, chalk, lime, gypsum, ash, sand and others. Due to the vibration effect of grinding bodies (metal balls and beaters), the loaded material is crushed to particles less than a micron in size.
Details...
Vibration ring mold FVKts-7.9 (10.9, 15.9, 20.9) Forms of the FV series are designed for vibration pressing of concrete rings with a diameter of 700, 1000, 1500 and 2000 mm. Each size has its own shape. The productivity of any vibroform is at least 30 rings per shift. Additional equipment: concrete mixer, special pallets for ring sizes, lifting device or loader. A vibration form of the ring floor slab FVp-10(15, 20) may also be required.
Details...
Vibration form of ring floor slab FVp-10(15, 20)
Formwork for concrete hatch FVl.
Turbulent mixer-activator SBT-150. The idea of hydroactivation of cement paste underlies the creation of this mixer. High mixing speeds, plus vibration, make it possible to obtain high-quality concrete (foam concrete) or significantly reduce cement consumption while maintaining the declared characteristics of the final product. SBT-150 is capable of activating stale or partially hydrated cement to its original grade or higher. The degree of cement activation in the SBT-150 installation directly depends on the time of mixing and vibration impact on the concrete mixture.
Details...
Forced concrete mixer with a vertical shaft.
Address: Lyubertsy-Bronnitsy; Phones, +7(926)69-151-69; Contact person: Igor Kaliberov; E-mail We will be glad to cooperate with you!
Only high quality foam blocks
The company PENOBLOC.RU in the production of foam blocks uses only highly effective and proven technologies over the years, so our products are always of high quality, strong and durable in use. You can purchase any batch of foam concrete blocks from us with delivery to your destination and subsequent unloading. We will help you choose which type of transport and in what batches to deliver the products so that they can be easily unloaded and stored in the designated area. We always have a large number of blocks in stock, so we deliver our products within strictly specified deadlines and at the most convenient time for customers.
